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the m-series is a low cost, miniature hydraulic/magnetic circuit breakers ideally designed for demanding applications requiring space saving features, aesthetics and snap-in front panel mounting. its newest design features a compact, space saving, vertically mounted parallel pole conf guration, which is ul489a listed up to 50 amps and is well suited for telecommunication equipment f tting in one rack unit. furthermore, it features two uniquely designed terminals that provide the highest level of balanced circuit protection. in addition, these circuit breakers feature various styling options allowing for design f exibility. they are available in choices of rocker actuator styles and colors, including paddle and baton style handle actuators, push-to-reset and push-pull pushbutton actuators, visi-rocker two color actuators as well as non-illuminated or illuminated rocker versions with led or neon bulbs. the exclusive rockerguard bezel helps prevent inadvertent actuation and wiping contact design insures long-term reliability. the m-series circuit breakers are available in 1 & 2 poles or parallel poles, 0.02 to 50 amps, up to 250vac or 80vdc with choices of time delays, terminals, panel hardware, actuator styles, colors, and imprinting. features: w parallel pole conf guration well suited for one rack unit w meets csa standard 22.2 no. 100 for generator & welder markets w mil-prf-55629 and mil std 202 compliant w mil-prf-39019f ingress protection w sealed toggle actuator w compact design applications: w communication equipment w vehicles w marine w generators w power supplies w medical equipment m-series circuit breaker carling technologies, inc. 60 johnson avenue ? plainville, ct 06062-1177 phone: (860) 793-9281 ? fax: (860) 793-9231 email: sales@carlingtech.com ? www.carlingtech.com
2 | current tolerance (amps) (%) 0.10 - 20.0 25 20.1 - 50.0 35 m-series circuit breaker - general specifcations environmental physical mechanical electrical designed in accordance with requirements of specifcation mil prf-55629 & mil-std-202g as follows: *manufacturer reserves the right to change product specification without prior notice. resistance per pole values from line to load terminals (values based on series trip circuit breaker) maximum voltage 125/250 vac 50/60 hz, 80 vdc (see rating tables.) current ratings standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00 thru 15.0 in 1 amp increments, 18.0, 20.0, 25.0, 30.0. other ratings available - see ordering scheme. auxiliary switch rating spdt; 7a 250vac, 7a (res) 28vdc, 4a (ind.) 28vdc, 0.25a 80vdc (res) (silver contacts), 0.1a 125vac (gold contacts). insulation resistance minimum of 100 megohms at 500 vdc. dielectric strength ul, csa 1500v, 50/60 hz for one minute between all electrically isolated terminals. m-series circuit breakers comply with the 8mm spacing and 3750 v 50/60hz dielectric requirements from hazardous voltage to operator accessible surfaces, per publications iec 380, 435, 950, en 60950 and vde 0805. resistance, impedance values from line to load terminal - based on series trip circuit breaker. endurance 10,000 on-off operations @ 6 per minute with rated current and voltage. trip free all m-series circuit breakers will trip on overload, even when actuator is forcibly held in the on position. trip indication the actuator moves positively to the off position when an overload causes the circuit breaker to trip. shock withstands 100 gs, 6ms, sawtooth while carrying rated current per method 213, cond. i. instantaneous curves tested at 80% of rated current. vibration withstands 0.060 excursion from 10-55 hz, and 10 gs 55-500 hz, at rated current per method 204c, test condition a. instantaneous curves tested at 80% of rated current. moisture resistance method 106d, i.e., ten 24-hour cycles @ + 25c to +65c, 80- 98% rh. salt spray method 101, condition a (90-95% rh @ 5% nacl solution, 96 hrs). thermal shock method 107d, condition a (five cycles @ -55c to +25c to +85c to +25c). operating temperature -40 c to +85 c chemical resistance only the outside surfaces of the case and the handles may be cleaned with detergents or alcohol. organic (hydrocarbon based) solvents are not recommended because they attack plastics. caution should be taken when solvents are used to clean and remove fux from terminals. lubricants should not be introduced into the handle/ bushing openings number of poles 1 or 2 internal circuit confgs. series with or without auxiliary switch. switch only with or without auxiliary switch. weight approximately 30 grams/pole (approximately 1.07 ounces/pole) standard colors see ordering scheme.a pulse tolerance curves 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 3 m-series circuit breaker - general specifcations electrical tables table a: lists ul recognized and csa accepted confgurations & performance capabilities as a component supplementary protector. table b: lists ul recognized,csa accepted and tuv and vde certifed confgurations and performance capabilities as a component supplementary protector. table b notes: 1 polarity sensitive 2 available only with special catalog number. consult factory. 3 requires branch circuit backup with a ul listed type k-5 or rk-5 fuse rated 30 amps maximum 4 tuv only, not vde 5 requires backup protection with a thermal magnetic circuit breaker rated 32 amps and having a type c trip characteristic per en60898/din vde 0641 (c32a) for ratings greater than 15amps, and a thermal magnetic circuit breaker rated 16 amps and having a type c trip characteristic per en60898/din vde 0641 (c16a) for ratings 15 amps and less table a notes: 1 polarity sensitive 2 available only with special catalog number. consult factory. 3 requires branch circuit backup with a ul listed type k-5 or rk-5 fuse rated 30 amps maximum 4 requires branch circuit backup with a ul listed type k-5 or rk-5 fuse rated 60 amps maximum 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
4 | m-series ta ble c: ul489a listed without backup fuse ul489a 80 dc 31-50 2 600 65 1 dc 31-50 2 1000 1. a vailable only with special catalog number . consult factory . poles breaking interrupting capa city (amps) m-series t able d: parallel pole construction ul489a listed (communica tions equipment - polarit y sensitive) series circuit configura tion max. ra ting frequency voltage curren t ra ting general purpose amps m-series circuit breaker - general specifcations electrical tables table c: lists ul489a listed and tuv certifed confgurations and performance capabilities for use in communications equipment. table d: lists ul489a listed confgurations and performance capabilities for use in communications equipment. table c notes: 1 available only with special caralog number table d notes: 1 available only with special caralog number agency certifications ul recognized ul standard 1077 ul listed ul standard 489a csa accepted vde certifed tuv certifed component recognition program as protectors, supplementary (guide ccn/qvnu2, file e75596) communications equipment (guide ccn/ditt, file e189195) component supplementary protector (class 3215 30, file 047848 0 000) csa standard c22.2 no. 235 en60934, vde 0642 under file 10537 en60934, under license no. r9671109 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 5 m-series parallel pole rocker - ordering scheme 6 current rating (amperes) 631 31.000 635 35.000 640 40.000 645 45.000 650 50.000 code amperes 1 series 2 actuator 3 poles 6 current rating 7 terminal 8 illumination 12 agency approval 4 circuit 5 frequency & delay m e p a 5 2 2 1 t b d2 650 1 series m 7 terminal a push in stud 5 10-32 screw (bus type) 3 poles 2 two 4 circuit/auxiliary switch 2 p series trip current (parallel pole) with auxiliary switch, silver contacts q series trip current (parallel pole) .110 x 0.20 q.c with auxiliary switch, gold contacts r series trip current (parallel pole) .110 x 0.20 q.c 5 frequency & time delay d2 dc short d4 dc medium 12 agency approval t ul 489a listed 11 bezel color a white without rockerguard b black without rockerguard g gray without rockerguard 1 white with rockerguard 2 black with rockerguard 7 gray with rockerguard 9 actuator color & legend 10 legend 11 bezel color 8 illumination non-illuminated a non-illuminated 9 actuator color & legend actuator visi 1 legend 1 white black 2 black white 3 red white 4 green white 5 blue white 6 yellow black 7 gray black 8 orange black 10 legend 2 on - off vertical 3 on - off horizontal 6 dual vertical 7 dual horizontal 2 actuator single color rocker two color visi-rocker single color translucent rocker a angled d indicate on f angled b flat e indicate off g flat notes: 1 reminder of rocker same color as visi 2 aux switch only available with screw terminals 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
6 | m-series parallel pole - handle / push button - ordering scheme 6 current rating (amperes) 631 31.000 635 35.000 640 40.000 645 45.000 650 50.000 code amperes 1 series m 7 terminal a push in stud 5 10-32 screw (bus type) 3 poles 2 two 4 circuit/auxiliary switch 1 p series trip current (parallel pole) with auxiliary switch, silver contacts q series trip current (parallel pole) .110 x 0.20 q.c with auxiliary switch, gold contacts r series trip current (parallel pole) .110 x 0.20 q.c 5 frequency & time delay d2 dc short d4 dc medium 12 agency approval t ul 489a listed 11 bushing color b black 9 front panel hardware handle a no outer panel hardware b knurled nut, bright nickel c knurled nut, bright nickel w/locking ring d knurled nut, black e knurled nut, black w/locking ring f panel dress, bright nickel g panel dress, bright nickel w/locking ring h panel dress, black j panel dress, black w/locking ring push button 1 no outer panel hardware 2 knurled nut, bright nickel 10 legend plate / button marking handle actuator legend plate b on - off vertical c on - off horizontal push-pull actuator legend plate 2 rated amps horizontal 3 rated amps line side down 4 rated amps line side up 2 actuator m paddle t push-pull 8 actuator color & legend handle 1 white 2 black 3 red 4 green 5 blue 6 yellow 7 gray 8 orange push button a white b black c red d green e blue f yellow g gray h orange notes: 1 aux switch only available with screw terminals 1 series 2 actuator 3 poles 6 current rating 7 terminal 8 actuator color 12 agency approval 4 circuit 5 frequency & delay m m p 1 5 b 2 b t b d2 650 9 front panel hardware 10 legend plate/ marking 11 brushing color 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 7 1.304 [33.12] 1.125 [28.58] .970 [24.64] 1.375 [34.93] 1.125 [28.58] 1.560 [39.62] .370 [9.40] max. indicate "off" (visi-off) & sin g l e color on off .400 [10.16] on off .020 .508 1.050 [26.67] o n panel cut - out detail (rocker) .125 [3.18] panel thickness .093 [2.36] .062 [1.57] off 1.139 [33.76] d o uble pol e dim. a .005 .13 lin e dim. a 1 . 460 [37.08] +.005 +.13 -.000 -.00 1 . 420 [36.07] 1 . 385 [35.18] r o ckerg uard configuration .675 [17.14] .100 [2.54] loa d .020 .508 .305 [7.75] .020 .508 push-in stud 1.000 [25.4] .750 [19.05] .100 [2.54] 1.394 [35.41] .393 [9.97] 1.000 [25.4] .154 [3.91] rocker actuator d etail 1.530 [38.86] indicate "on" ( visi- o n ) .020 [.508] .020 [.508] .652 [16.56] .838 [21.29] parallel pole terminal options .912 [23.16] 10-32 screw w/ bus bar m ser ies paralle l pole form & fit d i a g rams n otes: 1. all dimensions are in inches [millimeter s]. 2. tolerance .010 [.25] unless otherwise specified. 3. dimensions apply t o both r o c ker styles. 4. i-o, on-off o r dual legends avail abl e for ver tic a l o r horizontal mounting. 5. n otic e that circuit breaker line and load terminal orientation o n indicate "off" i s opposite that o f indicate "on". m e 5 / 10/ 1 2 line dr by title .625 [15.88] load loa d dwg no sht o f c l a-8121 apvd b y 1 3 rev a lin e revisions r e l eased per eco 16976 let a date 5-10-12 m-series parallel pole - form & fit drawings notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .010 [.25] unless otherwise specified. 3 dimensions apply to both rocker styles. 4 i-o, on-off or dual legends available for vertical or horizontal mounting. 5 notice that circuit breaker line and load terminalorientation on indicate off is opposite that of indicate on. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
8 | .105 [2.67] .125 [3.18] hex nut .625 [15.88] k nurle d nut .683 d i a [?17.27] panel dress nut legend plates .680 d i a [?17.27] .632 d i a [?16.05] .680 d i a [?17.27] .180 [4.57] .340 [8.64] b 0 n 0ff .025 [.64] legend code: panel hardware 1.025 [26.04] o n c o f f .125 [3.18] .470 [11.94] flat .500 [12.70] .222 [5.64] .500 d i a [?12.70] without locking ring .002 [.050] .125 d i a [?3.18] .500 d i a [?12.70] with locking ring .355 [9.02] .005 [.13] +.010 -.000 +.2 5 -.000 +.010 -.000 mounting details +.2 5 -.000 .030 .7 6 +.2 5 -.000 +.010 -.000 paddle actuator style 1.395 12 1 / 2-32 thd. 12 o n off m ser ies paralle l pole form & fit d i a g rams n otes: 1. all dimensions are in inches [millimeter s]. 2. tolerance .010 [.25] unless otherwise specified. 3. dimensions apply t o both r o c ker styles. 4. i-o, on-off o r dual legends avail abl e for ver tic a l o r horizontal mounting. 5. n otic e that circuit breaker line and load terminal orientation o n indicate "off" i s opposite that o f indicate "on". m e 5 / 10/ 1 2 .031 [.79] locking ring dr by title .342 [8.69] 2 3 apvd b y dwg no sht o f c l a-8121 rev a revisions r e l eased per eco 16976 let a date 5-10-12 .435 [11.05] dia panel dress nut panel hardware h e x nut .156 [3.56] .534 [13.56] 2 0 2 0 2 line marki n g code: 2 0 button marking orientation .110qc auxiliary switch terminals line 3 4 line snap-in bus h i n g .162 [4.11] .625 [15.87] dia mounting details .500 [12.70] off (shown) .400 [10.16] .002 .0 5 .280 [7.11] o n .030 .7 6 push-pull, push t o reset .375 [9.53] dia . 544[ 13. 82] .494 [12.55] .030 .7 6 push-pull actuator style .030 .7 6 flat 1.484 3/8" 8-32 thd. actuator color visibl e in off position only n otes: 1. all dimensions are in inches [millimeter s]. 2. tolerance .010 [.25] unless otherwise specified. 3. dimensions apply t o both r o c ker styles. 4. i-o, on-off o r dual legends avail abl e for ver tic a l o r horizontal mounting. 5. n otic e that circuit breaker line and load terminal orientation o n indicate "off" i s opposite that o f indicate "on". m e 5 / 10/ 1 2 dr by title 3 3 m ser ies paralle l pole form & fit d i a g rams apvd b y dwg no sht o f c l a-8121 rev a .098 [2.49] .078 [1.98] revisions r e l eased per eco 16976 let a date 5-10-12 +.010 -.000 +.25 -.00 m-series parallel pole - form & fit drawings 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 9 m-series handle/pushbutton ul recognized - ordering scheme 6 current rating (amperes) 8 020 0.020 025 0.025 030 0.030 035 0.035 040 0.040 045 0.045 050 0.050 055 0.055 060 0.060 065 0.065 070 0.070 075 0.075 080 0.080 085 0.085 090 0.090 090 0.095 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 245 0.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 0.950 410 1.000 512 1.250 415 1.500 517 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 code amperes C C C C C C 1 series 2 actuator 3 poles 6 current rating 7 terminal 8 actuator color 12 agency approval 4 circuit 5 frequency & delay m m b 1 1 b 1 b b c 34 260 1 series m 7 terminal 8 1 push-on 0.250 tab (q.c.) 2 10 screw 8-32 w/upturned lugs 3 10 screw 8-32 (bus type) a 11 push-in stud p 12 printed circuit board 3 poles 1 one 2 two 4 circuit 2 without auxiliary switch a switch only ( no coil ) , maintained contacts b series trip (current) with auxiliary switch, silver contacts terminal type: m switch only, (current) aux switch .110 qc x .020 qc p 3 switch only, maintained contacts .060 dia, round solder turret q 3,4 switch only, maintained contacts .058 dia, round q.c. r 3,13 switch only, maintained contacts .080 dia x .020 flat q.c. s 3 series trip (current) .060 dia, round solder turret t 3,4 series trip (current) .058 dia, round q.c. u 3,13 series trip, maintained contacts .080 dia x .020 flat q.c. with auxiliary switch, gold contacts 2 3,4 switch only, maintained contacts .058 dia, round q.c. 3 3,13 switch only, maintained contacts .080 dia x .020 flat q.c. 4 3,4 series trip (current) .058 dia, round q.c. 5 3,13 series trip, maintained contacts .080 dia x .020 flat q.c. 9 series trip (current) .110 qc x .020 qc 5 frequency & delay 03 dc 50/60hz, switch only 10 dc instantaneous 12 dc short 14 dc medium 20 50/60hz instantaneous 22 50/60hz short 24 50/60hz medium 30 dc, 50/60hz instantaneous 32 dc, 50/60hz short 34 dc, 50/60hz medium 62 50/60hz short, hi-inrush 64 50/60hz medium, hi-inrush 72 dc, short,hi-inrush 74 dc,medium, hi-inrush 92 dc, 50/60hz short, hi-inrush 94 dc, 50/60hz medium, hi-inrush 12 agency approval 8 c d e ul recognized & csa accepted vde certifed, ul recognized & csa accepted tuv certifed, ul recognized & csa accepted 11 bushing color 7 b black 9 front panel hardware 10 legend plate 11 bushing color 9 front panel hardware 6 no outer panel hardware knurled nut bright nickel bright nickel w/ locking ring black black w/ locking ring panel dress nut bright nickel bright nickel w/ locking ring black black w/ locking ring push-button 1 2 handle a b c d e f g h j 10 legend plate / button marking handle actuator legend plate (actuator styles m & n) a no legend plate b on - off vertical c on - off horizontal d i - o vertical e i - o horizontal push-pull actuator button cap (actuator styles t & v) 1 no marking 2 rated amps horizontal 3 rated amps line side down 4 rated amps line side up push-to-reset actuator button (actuator styles u& w) 1 no marking 2 actuator 1 handle m paddle push button t push-pull push button w/ snap-in mounting v push-pull n baton u push to reset w push to reset notes: 1 one actuator is located in the center of each multi-pole breaker. actuator codes v & w limited to single pole breakers only. 2 switch only circuits are not available with push-to-reset actuators. for switch only circuits, select current coil rating from the above chart: 3 one auxiliary switch is supplied per breaker. on two-pole breakers, standard auxiliary switch mounting is in pole one. auxiliary switch option limited to series trip and switch only circuits. not available with back connect screw or push-in stud terminals. 4 mates with amp .058 diameter pin receptacles including 60983-1 (gold plated) and 60983-2 (tin plated). 5 actuator color is only visible in the off position on push-pull actuators. 6 all units except snap-in mounting have one hex nut installed on bushing for use behind the panel. 7 other colors available. consult factory. 8 tuv and vde certifcation above 15 amps is for 2-pole only and is limited to a max. of 25 amps. screw terminal or push-in stud recommended above 20 amps. 9 30 amp rating not available with delays 30, 32, 34, 92 or 94. 10 screw terminals are vde certifed only with use of ring terminal attached to wire. 11 terminal code a available with circuit codes a & b only. 12 printed circuit board available with ul recognized approval only. 13 auxiliary switch (fat q.c.) available with ul recognized approvals only. 8 actuator color & legend 5 gloss handle 1 2 3 4 5 6 8 acuator color white black red green blue yellow orange push-button a b c d e f h 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
10 | m-series handle/pushbutton ul489a/ul recognized C ordering scheme C C C C C C 1 series 2 actuator 3 poles 6 current rating 7 terminal 8 actuator color 12 agency approval 4 circuit 5 frequency & delay m m b 1 1 b 1 b j b 14 620 1 series m 7 terminal 4 1 push-on 0.250 tab (q.c.) 2 screw 8-32 w/upturned lugs 3 screw 8-32 (bus type) a 10 push-in stud p 11 printed circuit board 3 poles 1 one 4 circuit without auxiliary switch b series trip (current) with auxiliary switch, silver contacts terminal type: m switch only, (current) aux switch .110 qc x .020 qc s 2 series trip (current) .060 dia, round solder turret t 2,3 series trip (current) .058 dia, round q.c. u 3,12 series trip, maintained contacts .080 dia x .020 flat q.c. with auxiliary switch, gold contacts 4 2,3 series trip (current) .058 dia, round q.c. 5 3,12 series trip, maintained contacts .080 dia x .020 flat q.c. 9 series trip (current) .110 qc x .020 qc 5 frequency & delay 12 dc short 14 dc medium 72 dc, short,hi-inrush 74 dc,medium, hi-inrush 12 agency approval 9 j m n t ul489a listed, tuv certifed ul recognized, csa accepted ul recognized, tuv certifed ul489a listed 11 bushing color 7 b black 9 front panel hardware 10 legend plate 11 bushing color 8 actuator color & legend 5 gloss handle 1 2 3 4 5 6 8 acuator color white black red green blue yellow orange push-button a b c d e f h 9 front panel hardware 6 no outer panel hardware knurled nut bright nickel bright nickel w/ locking ring black black w/ locking ring panel dress nut bright nickel bright nickel w/ locking ring black black w/ locking ring push-button 1 2 handle a b c d e f g h j 10 legend plate / button marking handle actuator legend plate (actuator styles m & n) a no legend plate b on - off vertical c on - off horizontal d i - o vertical e i - o horizontal push-pull actuator button cap (actuator styles t & v) 1 8 no marking 2 rated amps horizontal 3 rated amps line side down 4 rated amps line side up push-to-reset actuator button (actuator styles u& w) 1 8 no marking 2 actuator 1 handle m paddle push button t push-pull push button w/ snap-in mounting v push-pull n baton u push to reset w push to reset notes: 1 one actuator is located in the center of each multi-pole breaker. actuator codes v & w limited to single pole breakers only. 2 one auxiliary switch is supplied per breaker. on two-pole breakers, standard auxiliary switch mounting is in pole one. auxiliary switch option limited to series trip and switch only circuits. not available with back connected screw or push-in stud terminals. 3 mates with amp .058 diameter pin receptacles including 60983-1 (gold plated) and 60983-3 (tin plated). 4 screw terminals or push-in stud recommended above 20 amps. 5 actuator color is only visible in the off position on push-pull actuators. 6 all units have one hex nut installed on bushing for use behind the panel. 7 other colors available. consult factory. 8 not available with ul489a listed breakers. 9 tuv certifed to 25 amps. ul recognized, csa accepted and ul listed to 30 amps. 10 terminal code a available with circuit codes a & b only. 11 printed circuit board available with ul recognized approval only. 12 auxiliary switch (fat q.c.) available with ul recognized approvals only. 6 current rating (amperes) 020 0.020 025 0.025 030 0.030 035 0.035 040 0.040 045 0.045 050 0.050 055 0.055 060 0.060 065 0.065 070 0.070 075 0.075 080 0.080 085 0.085 090 0.090 090 0.095 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 245 0.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 0.950 410 1.000 512 1.250 415 1.500 517 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 code amperes 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 11 m-series handle C circuit & terminal diagrams notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
12 | m-series handle C pc terminal diagrams notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 13 m-series handle - form & fit drawings notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
14 | m-series pushbutton C circuit & terminal diagrams notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 15 m-series pushbutton C form & fit drawings notes: 1 all dimensions are in inches [millimeters]. 2 tolerance 0.20 [.51] unless otherwise specifed. 3 available with push-pull or push-to-reset actuators 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
16 | m-series push-pull C pc terminal drawings notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 17 m-series rocker ul recognized C ordering scheme C C C C C C 1 series 2 actuator 3 poles 6 current rating 7 terminal 8 illumination 12 agency approval 4 circuit 5 frequency & delay m g b h 1 6 2 c c 7 34 620 1 series m 3 poles 1 one 2 two 4 circuit 2 without auxiliary switch a switch only ( no coil ) , maintained contacts b series trip (current) with auxiliary switch, silver contacts terminal type: m switch only, (current) aux switch .110 qc x .020 qc p 3 switch only, maintained contacts .060 dia, round solder turret q 3,4 switch only, maintained contacts .058 dia, round q.c. r 3,16 switch only, maintained contacts .080 dia x .020 flat q.c. s 3 series trip (current) .060 dia, round solder turret t 3,4 series trip (current) .058 dia, round q.c. u 3,16 series trip, maintained contacts .080 dia x .020 flat q.c. with auxiliary switch, gold contacts 2 3,4 switch only, maintained contacts .058 dia, round q.c. 3 3,16 switch only, maintained contacts .080 dia x .020 flat q.c. 4 3,4 series trip (current) .058 dia, round q.c. 5 3,16 series trip, maintained contacts .080 dia x .020 flat q.c. 9 series trip (current) .110 qc x .020 qc 5 frequency & delay 03 dc 50/60hz, switch only 10 dc instantaneous 12 dc short 14 dc medium 20 50/60hz instantaneous 22 50/60hz short 24 50/60hz medium 30 dc, 50/60hz instantaneous 32 dc, 50/60hz short 34 dc, 50/60hz medium 62 50/60hz short, hi-inrush 64 50/60hz medium, hi-inrush 72 dc, short,hi-inrush 74 dc,medium, hi-inrush 92 dc, 50/60hz short, hi-inrush 94 dc, 50/60hz medium, hi-inrush 12 agency approval 10 c d e ul recognized & csa accepted vde certifed, ul recognized & csa accepted tuv certifed, ul recognized & csa accepted 11 bezel color / style 9 color without rockerguard with rockerguard white a 1 black b 2 gray g 7 9 actuator color 10 legend 11 bezel color 8 rocker illumination non-illuminated neon 5 without resistor, 120vac/250vac led 7,8 without resistor with resistor, 4-8 vdc with resistor, 9-16 vdc amber k l m a neon b red d e f green glow 8 c green g h j 9 actuator & legend color solid color 1 2 3 4 5 6 7 8 visi-rocker 6 1 2 3 4 5 6 7 8 illuminated 8 a b c d e f legend black white white white white black black black legend white white white white white black actuator white black red green blue yellow gray orange visi & legend (remainder of rocker same color as bezel) white black red green blue yellow gray orange actuator clear red transparent green transparent amber transparent smoke gray transparent white translucent 10 legend 11 1 no legend 2 on - off vertical 3 on - off horizontal 4 i - o vertical 5 i - o horizontal 6 dual vertical 7 dual horizontal 2 actuator 1 notes: 1 one actuator is located in the center of each multi-pole breaker. 2 for switch only circuits, select current coil rating from the above chart: 3 one auxiliary switch is supplied per breaker. on two-pole breakers, standard auxiliary switch mounting is in pole one. auxiliary switch option limited to series trip & switch only circuits, & is not available in single pole illuminated breakers, or back connected screw or push-in stud terminals. 4 mates with amp .058 diameter pin receptacles: 60983-1 (gold plated) & 60983-2 (tin plated). 5 for neon bulb applications at 120vac @ 47k, 1/4 watt and for 250vac applications @ 150k, 1/4 watt, external resistors must be supplied by customer. 6 on visi-rocker breakers, visi portion of rocker cannot be the same color as the bezel. 7 for led (dc or rectifed ac) applications, led is mounted in the center of the rocker actuator with electrical characteristics: 100 millicandela at 20ma; maximum power dissipation = 75mw at 25c; maximum forward current = 25ma; typical forward voltage = 2.1v at 20ma; typical reverse current = 100ua at 3v. customer supplies the proper external resistor limiting current to these values. 8 rocker color for leds and green neon lamp must be clear, smoke gray, white translucent or match color of led or neon lamp. 9 other colors available. consult factory. 10 tuv 20a, vde 15a certifed to 25 amps. ul recognized and csa accepted to 30 amps. screw terminals or push-in stud recommended above 20 amps. 11 tuv or vde certifed must have i-o or dual legends. legend requi red on visi-rocker breakers. 12 30 amp rating not available with delays 30, 32, 34, 92 or 94. 13 screw terminals are vde certifed only with use of ring terminal attached to wire. 14 terminal code a available with circuit codes a & b only. 15 printed circuit board available with ul recognized approval only. 16 auxiliary switch (fat q.c.) available with ul recognized approvals only. non-illuminated single color a angled b flat two color visi-rocker d indicate on e indicate off llluminated single color f angled g flat 6 current rating (amperes) 8 020 0.020 025 0.025 030 0.030 035 0.035 040 0.040 045 0.045 050 0.050 055 0.055 060 0.060 065 0.065 070 0.070 075 0.075 080 0.080 085 0.085 090 0.090 090 0.095 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 245 0.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 0.950 410 1.000 512 1.250 415 1.500 517 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 code amperes 7 terminal 8 1 push-on 0.250 tab (q.c.) 2 10 screw 8-32 w/upturned lugs 3 10 screw 8-32 (bus type) a 11 push-in stud p 12 printed circuit board 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
18 | m-series rocker ul489a/ul recognized C ordering scheme C C C C C C 1 series 2 actuator 3 poles 6 current rating 7 terminal 8 illumination 12 agency approval 4 circuit 5 frequency & delay m a b a 1 6 1 1 j 2 14 620 1 series m 3 poles 1 one 4 circuit 2 without auxiliary switch b series trip (current) with auxiliary switch, silver contacts terminal type: m switch only, (current) aux switch .110 qc x .020 qc s series trip (current) .060 dia, round solder turret t 3 series trip (current) .058 dia, round q.c. u 3,13 series trip, maintained contacts .080 dia x .020 flat q.c. with auxiliary switch, gold contacts 4 3 series trip (current) .058 dia, round q.c. 5 3,13 series trip, maintained contacts .080 dia x .020 flat q.c. 9 series trip (current) .110 qc x .020 qc 5 frequency & delay 10 dc instantaneous 12 dc short 14 dc medium 72 dc, short,hi-inrush 74 dc,medium, hi-inrush 12 agency approval 9 j m n t ul489a listed & tuv certifed ul recognized & csa accepted tuv certifed, ul recognized & csa accepted ul489a listed 11 bezel color / style 8 color without rockerguard with rockerguard white a 1 black b 2 gray g 7 9 actuator color 10 legend 11 bezel color 8 illumination non-illuminated neon 4 without resistor, 120vac/250vac led without resistor 5,7 with resistor, 4-8 vdc with resistor, 9-16 vdc amber k l m a neon b red d e f green glow 7 c green g h j 9 actuator & legend color solid color 1 2 3 4 5 6 7 8 visi-rocker 5 1 2 3 4 5 6 7 8 illuminated 7 a b c d e f legend black white white white white black black black legend white white white white white black actuator white black red green blue yellow gray orange visi & legend (remainder of rocker same color as bezel) white black red green blue yellow gray orange actuator clear red transparent green transparent amber transparent smoke gray transparent white translucent 10 legend 10 1 no legend (single color or illuminated rocker options only) 2 on - off vertical 3 on - off horizontal 4 i - o vertical 5 i - o horizontal 6 dual vertical 7 dual horizontal 2 actuator 1 notes: 1 one actuator is located in the center of each multi-pole breaker. 2 one auxiliary switch is supplied per breaker. auxiliary switch option limited to series trip & switch only circuits, and is not available in single pole illuminated breakers, or with back connected screw or push-in stud terminals. 3 mates with amp .058 diameter pin receptacles: 60983-1 (gold plated) & 60983-1 (tin plated). 4 for neon bulb applications at 120vac @ 47k, 1/4 watt and for 250vac applications @ 150k, 1/4 watt, external resistors must be supplied by customer. 5 for led (dc or rectifed ac) applications, led is mounted in the center of the rocker actuator with electrical characteristics as follows: 100 millicandela at 20ma; maximum power dissipation = 75mw at 25c; maximum forward current = 25ma; typical forward voltage = 2.1v at 20ma; typical reverse current = 100ua at 3v. customer supplies the proper external resistor limiting current to these values. 6 on visi-rocker breakers, visi portion of rocker cannot be the same color as the bezel. 7 rocker color for leds and green neon lamp must be clear, smoke gray, white translucent or match color of led or neon lamp. 8 other colors available. consult factory. 9 tuv certifed to 25 amps. ul recognized, csa accepted and ul489a listed to 30 amps. screw terminals recommended above 20 amps. 10 ul489a listed must have on-off or dual legends. tuv certifed approvals must have i - o or dual legends. 11 terminal code a available with circuit codes a & b only. 12 printed circuit board available with ul recognized approval only. 13 auxiliary switch (fat q.c.) available with ul recognized approvals only. non-illuminated single color a angled b flat two color visi-rocker d indicate on e indicate off llluminated single color f angled g flat 6 current rating (amperes) 8 020 0.020 025 0.025 030 0.030 035 0.035 040 0.040 045 0.045 050 0.050 055 0.055 060 0.060 065 0.065 070 0.070 075 0.075 080 0.080 085 0.085 090 0.090 090 0.095 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 245 0.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 290 0.900 295 0.950 410 1.000 512 1.250 415 1.500 517 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 435 3.500 440 4.000 445 4.500 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 code amperes 7 terminal 9 1 push-on 0.250 tab (q.c.) 2 screw 8-32 w/upturned lugs 3 screw 8-32 (bus type) a 11 push-in stud p 12 printed circuit board 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 19 m-series rocker C circuit & terminal diagrams notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 3 schematic shown represents current trip circuit. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
20 | m-series rocker C form & fit drawings notes: 1 dimensions apply to all variations shown. notice that circuit breaker line & load terminal orientation on indicate off is opposite of indicate on. 2 i-o, on-off or dual legends available for vertical or horizontal mounting. for pole orientation with horizontal legend, rotate front view clockwise 90. 3 all dimensions are in inches [millimeters]. 4 tolerance 0.20 [.51] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 21 m-series rocker C supplementary diagrams 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
22 | m-series circuit breaker - time delay curve notes: 1 delay curves 12,14, 22, 24, 32, 34, 62, 64, 72, 74, 92, 94: breakers to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve. 2 delay curves 10, 20, 30: breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. 3 all curves: curve data shown represents breaker response at ambient temperature of 77f (25c) with no preloading. breakers are mounted in standard wall-mount position. 4 the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 18 times the rated current on high inrush delays. these values are based on a 60 hz 1/2 cycle, 8.33 ms pulse. high inrush delays should be specifed for applications with high initial surge currents of short duration, such as switching power supplies, highly capacitive loads and transformer loads. medium medium d4 instantaneous short short d2 dual rated ac/dc 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 23 * intentionally left blank 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
worldwide headquarters carling technologies, inc. 60 johnson avenue ? plainville, ct 06062 phone: (860) 793-9281 ? fax: (860) 793-9231 email: sales@carlingtech.com ? www.carlingtech.com east region sales ofce, ct ? ersm@carlingtech.com midwest region sales ofce, il ? mrsm@carlingtech.com west region sales ofce, ca ? wrsm@carlingtech.com asia-pacifc headquarters carling technologies, asia-pacifc ltd., kowloon, hong kong int + 852-2737-2277 ? fax: int + 852-2736-9332 email: sales@carlingtech.com.hk shenzhen, china ? shenzhen@carlingtech.com shanghai, china ? shanghai@carlingtech.com pune, india ? india@carlingtech.com kaohsiung, taiwan ? taiwan@carlingtech.com yokohama, japan ? japan@carlingtech.com europe / middle east / africa headquarters carling technologies ltd 4 airport business park, exeter airport, clyst honiton, exeter, devon, ex5 2ul, uk int + 44 1392-364422 ? fax: int + 44 1392-364477 email: ltd.sales@carlingtech.com gmbh, germany ? gmbh@carlingtech.com sas, france ? sas@carlingtech.com rev_cb_m_01_2013

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